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Sequence the following in order to eliminate waste and inefficiencies in lean manufacturing.A. Seiso    B. Shitsuke  &nb
Question

Sequence the following in order to eliminate waste and inefficiencies in lean manufacturing.

A. Seiso
    B. Shitsuke
    C. Seiri
    D. Seiketsu
    E. Seiton

Choose the correct answer:

A.

B, C, E, D, A

B.

C, A, D, B, E

C.

E, D, B, C, A

D.

C, E, A, D, B

Correct option is D

The question is based on the 5S methodology, a key component of Lean Manufacturing that focuses on workplace organization and efficiency. The 5S system consists of five Japanese words, each starting with an "S", that represent a sequence of steps to eliminate waste and improve productivity.

The correct sequential meaning of 5S is:

  • C. Seiri (Sort):
    Identify unnecessary items in the workplace and remove them. The goal is to eliminate clutter and unneeded tools or materials.

  • E. Seiton (Set in order):
    Arrange necessary items in a way that promotes efficient workflow. Every tool should have a designated place for easy access.

  • A. Seiso (Shine):
    Clean the workspace and all equipment regularly to maintain a tidy and safe environment. It includes inspections during cleaning to detect issues early.

  • D. Seiketsu (Standardize):
    Develop standards and procedures to maintain the first three S’s. This ensures consistency and discipline in the processes.

  • B. Shitsuke (Sustain):
    Make 5S a habit by fostering a culture of continuous improvement and discipline among employees.

Information Booster:

  • The 5S system is a foundation of Lean practices that focuses on eliminating the eight types of waste (DOWNTIME: Defects, Overproduction, Waiting, Non-utilized talent, Transportation, Inventory, Motion, Extra-processing).

  • Regular audits and employee engagement are crucial for Shitsuke (Sustain).

  • Visual management tools, such as shadow boards and labels, are commonly used in Seiton.

  • Seiso improves safety, equipment life, and morale.

  • Implementing Seiketsu avoids reverting to old habits by standardizing best practices.

  • 5S improves productivity, reduces machine downtime, and enhances workflow visibility.

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