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    A 50 mm diameter solid shaft is welded to a flat plate all around by fillet weld of 4mm leg size as shown in Fig. If the allowable shear strength of t
    Question

    A 50 mm diameter solid shaft is welded to a flat plate all around by fillet weld of 4mm leg size as shown in Fig. If the allowable shear strength of the weld material is 100 MPa, the maximum approximate torque in Nm that the welded joint can sustain under pure torsion is

    A.

    500π2\frac {500\pi} {\sqrt{2}}​​

    B.

    1000π2\frac {1000\pi} {\sqrt{2}}​​

    C.

    500π2 {500\pi} {\sqrt{2}}​​

    D.

    1000π2 {1000\pi} {\sqrt{2}}​​

    Correct option is A

    Given:Diameter of shaft d=50 mmWeld size (leg size) a=4 mmAllowable shear stress τallow=100 MPaThroat thickness of weld =a0.707Effective Weld Area (Throat Area)The throat of a fillet weld resists torsional shear. For a circular weld:Mean radius of the weld R=d2=25 mmTotal polar section modulus of the weld throat resisting torsion is:Zp=AthroatR=(2πRa0.707)R=2πR2a0.707Substitute:R=25,a=4Zp=2π(25)240.707=2π62540.707=2π25000.7076.283225000.70715707.960.70711110 mm3Torsional StrengthT=τallowZp=100 MPa11110 mm3=1.111×106 Nmm=1111 Nm{\textbf{Given:}} \\\text{Diameter of shaft } d = 50\, \text{mm} \\\text{Weld size (leg size) } a = 4\, \text{mm} \\\text{Allowable shear stress } \tau_{\text{allow}} = 100\, \text{MPa} \\\text{Throat thickness of weld } = a \cdot 0.707 \\\\{\textbf{Effective Weld Area (Throat Area)}} \\\text{The throat of a fillet weld resists torsional shear. For a circular weld:} \\\text{Mean radius of the weld } R = \frac{d}{2} = 25\, \text{mm} \\\\\text{Total polar section modulus of the weld throat resisting torsion is:} \\Z_p = A_{\text{throat}} \cdot R = \left(2\pi R \cdot a \cdot 0.707\right) \cdot R = 2\pi R^2 \cdot a \cdot 0.707 \\\\\text{Substitute:} \\R = 25, \quad a = 4 \\Z_p = 2\pi (25)^2 \cdot 4 \cdot 0.707 = 2\pi \cdot 625 \cdot 4 \cdot 0.707 \\= 2\pi \cdot 2500 \cdot 0.707 \approx 6.2832 \cdot 2500 \cdot 0.707 \\\approx 15707.96 \cdot 0.707 \approx \boxed{11110\, \text{mm}^3} \\\\{\textbf{Torsional Strength}} \\T = \tau_{\text{allow}} \cdot Z_p = 100\, \text{MPa} \cdot 11110\, \text{mm}^3 \\= 1.111 \times 10^6\, \text{Nmm} = \boxed{1111\, \text{Nm}}​​

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